It depends on what you count as a chip. Modern "chips" are actually a great many things all one one slab of silicon. Failure then knock out single components, resulting in the final chip going into one bin or another. And each of those components can be as complex as an entire "chip" from a few years ago. That is really creating reliability through numbers. Within every component any slight error will still brick that component. The binning process is really a edge case where the fab is playing at the margins. Any slight increase in error rate would quickly see every chip going into a "bad" bin, with the entire processing becoming uneconomical. Intel, and everyone else building chips, strives for perfection with a zero tolerance mantra.
But binning is largely binning against performance curves: "we doped this side of the wafer just a little too much and it's a little slow, but this one from the other side is just right" - while checking for faults (full chip scan and other manufacturing tests) result in dies being thrown out.
